TAKT Time Calculator

No more, over or underutilization of resources!
Use Replicon’s TAKT Time Calculator to keep up with your Customer Demand!

Simple TAKT Time Calculator






Introduction to TAKT Time Calculator

TAKT is a German word that translates to “rhythm”, “beat” or “pulse”. As the word says, TAKT time is the pace at which manufacturing should happen in order to satisfy a customer’s demand. This demand is calculated by the total purchase of the product per day.

Takt Time fluctuates depending on the customer demand.

Takt time is the rate at which production should happen to meet customer demand.

Calculating TAKT Time

To calculate the TAKT Time, there are two components that have to be measured first.

  • Net Production Time and
  • Customer Demand

The Net Production Time is the total time the team has to complete a given task or the manufacturing of a particular product. This can be calculated by taking into account the total working hours, subtracting the lunch breaks, meetings time, rest breaks, etc. This time can be tracked and computed using Replicon’s Time card calculator.

Customer Demand is by monitoring the sales of the product. This is done by calculating sales per day.

Replicon helps track the total work time for a particular period. The sales team will have to track the per-day sales quantity of the product.

So divide the total work time in a day by the number of products your customers require on that particular day to the TAKT Time.

“TAKT time = Net Production Time/Customer Demand”

Example of a TAKT Time Calculation

There is a Biscuit manufacturing company. Customers buy 500 units of their product per day. So the company has to manufacture 500 units each day in order to meet the customers’ demand.

The working hours of the company are 12 hours per day. So the TAKT time is calculated as

“Number of Production hours available / Customer demand per day = TAKT Time”

12 hours / 500 biscuits

The TAKT time is 1.44 minutes. This means that an employee should start the production of a biscuit every 1.44 minutes in order to keep pace with customer demand.

How is Calculating TAKT Time Helpful?

TAKT time Calculator has various benefits:

  1. It becomes easier to calculate estimated service/ product delivery time.
  2. Can set realistic targets.
  3. Fewer errors in production.
  4. Better resource management and time management.
  5. Avoids underproduction or overproduction.
  6. Eliminate Time waste.

Other Time Management Strategies

  1. Cycle Time: Cycle Time is the total time it takes to complete a product. This includes the start to end time of the process. Cycle time is measured by dividing Net Production Time by the Number of units produced.
  2. Lead Time: The meaning of Lead Time differs depending on the organization. In manufacturing, lead time is the pre-production time. In product management, it is the overlapping time between activities and points. Generally, Lead time is the delay that occurs between the start and finish of the production of the product.

Frequently Asked Questions about TAKT Time Calculator

Takt Time is calculated by dividing the total number of hours (time) put into producing a product and the number of units of the product that customers buy regularly.

Takt minutes are calculated by considering the total available hours for production and dividing it by the number of units required to be produced. The total hours worked can also be calculated using Replicon’s Mobile Time Tracking App.

Takt Time is used in various industries, but mostly in the production sector. Other areas include project management, supply chain, manufacturing, etc.

TAKT time is very essential in any organizational sector. A few challenges that can be solved with TAKT time are:

  1. Over and underutilization of resources can be solved by calculating TAKT and cycle time.
  2. The confusion caused by meeting targets by each department can be cleared with one TAKT time value.
  3. Over and underproduction of products can be avoided by meeting TAKT time.
  4. Avoid calculation errors when it comes to billings and project costs.

Cycle Time is the total time taken to complete one product, i.e., from start to finish of that product. It is calculated by the total hours taken to produce a single product divided by the number of units produced.